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Zen and the Art of Outboard Maintenance: Spring
By David Harris
Photos by Eden Robbins
Let’s do launch: Your careful and complete winterizing last year is about to pay off. Be sure to monitor
cooling water outflow, oil levels, and general performance during the first few runs.
OUT OF THE WATER
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1. Service or replace spark plugs.
They will be very dirty from the fogging they received last fall. Whether you are servicing a one-, two-,
or three-cylinder engine, the plugs are located at the rear of the engine block and are far easier to deal
with out of the water, where you’ll avoid wrenching your back while hanging over the stern, risking dropped
plugs and tools. Before pulling the capped wires off the plugs, mark the ignition wire with tape labels
(e.g., ”upper cable to upper plug”) to ensure you reconnect in the proper order (above, left). The engine
will misfire or not fire at all if the leads are not connected properly. Remove the plugs using your
spark-plug wrench and give them a spray of WD-40, then wipe with a clean rag. Plugs that have seen more than
a couple of seasons’ use should be replaced (above, right). Not a big expense – about $10 each.
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2. Change the fuel filter.
Getting rid of the old fuel that has been stagnating in the filter helps ensure a quick start-up. Most
filters are located just inside the cowling; follow the fuel line to find yours. Depending on your engine,
you’ll find one of three basic types. Older two-stroke engines may have a circular plastic disc (right,
bottom) held in place with a single centre screw which, when removed, reveals a screen filter that can be
gently cleaned using a small amount of gasoline and an old toothbrush. It lasts a long time, but if it is
ripped or has any holes, you should replace it. Newer four-stroke engines have a user-friendly canister-style
filter (right, top) with a mesh element. Remove and clean in the same way, but note that these filters are
more delicate; replace if damaged or if the gooey buildup won’t brush off. Not shown are in-line filters,
found on some brands of two- and four-strokes, which can’t be cleaned and require replacement as much as once
a season. When changing any filter, a little gas is bound to spill, so keep a cloth handy. Be sure to use the
recommended part for replacement.
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3. Check oil level and condition.
Whether your engine is a two-stroke or a four-stroke, oil is the key to long engine life and the level
should be monitored carefully throughout the season. Four-strokes use a dipstick (similar to your car’s) with
high and low marks to verify oil level (above, left). Oil should appear clean (if you were on the ball and
changed it last fall) and its level should be at the full mark. For oil-injected two-strokes, check the oil
reservoir level and fill if necessary (above, right). Depending on the engine type and age, the reservoir
will be either within the engine cowling or remotely mounted near the engine and connected by oil-feed hoses.
Check your manual to see if priming the oil-injection system is required after prolonged storage.
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4. Check lower-unit gear oil.
Since you changed the gear oil last season (you did, didn’t you?), a quick visual check will tell you if
any fluid has leaked out over the winter. If no dripping or seeping is apparent, you’re good to go. If you
suspect a leak, follow the winter lay-up procedure (see Winter
Maintenance, #6) to drain the oil. Check the condition of the nylon washers (left) that seal the vent
screws and the fill screws of the lower unit and replace them, if necessary, before refilling the gear case.
If leaking continues, suspect worn prop-shaft seals or a cracked casing – and book an appointment with your
marine mechanic for replacement.
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5. Clear water intake and outflow.
Spiders love to climb in these small orifices (just as they like your propane barbecue valves); a pipe
cleaner or a small piece of wire can be used to clear out any flow-clogging debris. (right)
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6. Lubrication. Use the grease or oil recommended in your manual or by
your dealer to lubricate the gear shift and throttle linkages, engine mounting clamps, and cowling release
mechanism – in short, anything that moves. Some engines have grease-gun fittings at pivot points for turning
and tilting the engine.
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IN THE WATER
7. Secure the engine to the transom, ensuring the engine mounting clamps are tight. It’s a good
idea to have a safety line, chain, or cable fastening the engine to the boat as well.
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8. Install the freshly charged battery, if your engine uses one, making sure terminals are clean
and the clamps are tight.
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9. Open the vent on your fuel tank and hook up the fuel line, checking
for leaks as you squeeze the bulb and prime the line.
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10. Start the engine. Don’t be alarmed by white clouds of smoke at start-up; they’ll dissipate as the
fogging oil burns off (you did spray that in last fall, didn’t you?).
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11. With the engine running at a fast idle, check for a solid stream of cooling water outflow. Weak
(dribbling) or absent discharge means the water intakes or outlets are blocked. Shut down and check. If the
problem continues, it’s likely the impeller is damaged. The impeller, located in the lower unit, should be
replaced at least every four to five seasons as it will crack and fail with age and use, leading to an
overheated engine and catastrophic (i.e., expensive) results. This is a job for your dealer but make it a
habit to glance back to check the telltale water flow from your engine on a regular (every use) basis.
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12. Test drive. Check for smooth steering, shifting, and acceleration. Rough running or overheating
requires a review of your work. If you stuck to the plan but still have problems, make an appointment with
the pros. |
Back to intro: Zen and the Art of Outboard
Maintenance
Next: Mid-Season Maintenance
Finish the season with: Winter Maintenance
Published in the May 2007 issue of Cottage Life
magazine.
Copyright © 2007 by Cottage Life. All rights reserved. Reproduction of any article, photograph, or
artwork, for other than personal use, in whole or in part, without the written permission of the publisher is
strictly forbidden.
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